Fused silica glass is being manufactured from high-purity silica powder, and synthetic silica glass is being manufactured from high-purity SiCl4 as raw material. The levels of impurities contained are nothing more than ppm for fused silica glass and ppb for synthetic silica glass.
Impurity Level of Major Silica Glass Material
Unit: ppm |
Grade |
Al |
Ca |
Cu |
Fe |
Na |
K |
Li |
Mg |
OH |
N |
8 |
0.6 |
< 0.01 |
0.2 |
0.6 |
0.1 |
< 0.07 |
0.04 |
200 |
NP |
7 |
0.5 |
< 0.01 |
0.1 |
0.1 |
0.03 |
< 0.01 |
0.02 |
200 |
S |
0.7 |
< 0.01 |
< 0.01 |
0.05 |
0.1 |
< 0.01 |
< 0.01 |
< 0.01 |
160 |
HR |
15 |
0.6 |
0.02 |
0.2 |
0.8 |
0.6 |
0.5 |
0.1 |
10 |
HRP |
15 |
0.6 |
0.01 |
0.2 |
0.2 |
0.6 |
0.2 |
0.1 |
10 |
OP-1 |
8 |
0.7 |
< 0.01 |
0.2 |
0.6 |
0.3 |
0.07 |
0.04 |
160 |
OP-3 |
8 |
0.6 |
< 0.01 |
0.2 |
0.6 |
0.1 |
0.07 |
0.04 |
160 |
OP-3HD |
8 |
0.6 |
< 0.01 |
0.2 |
0.6 |
0.1 |
0.07 |
0.04 |
160 |
ES*1 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
1000 |
ED-C |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 1 |
ED-H |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 0.01 |
< 100 |
(Typical values. Not guaranteed) |
*1 Inpurity level of ESL-1, ESL-2, ESL-1000 and ESL-2000 is the same as ES. |
Silica glass having the excellent resistance to chemicals is most suitable as the distillation container for various solvents and acid solutions and the dissolution and washing container for various kinds of substances, provided, however, that attention shall be taken for long-time use, because the etching and/or surface devitrification of silica glass may occur in the solution of or under the atmosphere of hydrofluoric acid, phosphoric acid, alkali, alkali metal compounds.
Chemical Reactivity with Acid/Alkaline Solutions
Solution |
Condition |
Weight Loss (g/m2) |
Concentration (%) |
Temperature (ºC) |
Time (Hr) |
Alkali |
NH4OH |
10 |
20 |
100 |
0.19 |
NaOH |
1 |
20 |
100 |
0.31 |
10 |
20 |
100 |
0.095 |
5 |
100 |
10 |
15 |
8 |
100 |
10 |
12.1 |
KOH |
1 |
20 |
100 |
0.19 |
30 |
100 |
10 |
0.27 |
10 |
10 |
100 |
11.3 |
Na2CO3 |
5 |
20 |
100 |
0.015 |
10 |
100 |
10 |
3.7 |
Acid |
H2SO4 |
98 |
205 |
24 |
0.06 |
98 |
20 |
240 |
0.016 |
HNO3 |
65 |
115 |
24 |
0.11 |
65 |
20 |
240 |
0.06 |
HCl |
37 |
66 |
24 |
0.14 |
37 |
20 |
240 |
0.18 |
(Typical values. Not guaranteed)
|
Chemical Reactivity with Other Metals
Material |
Reactivity |
Metal |
Al, Mg |
Rapid reaction at 700-800º Celsius |
Au, Ag, Pt |
No reaction |
Zn, Sn, Pb |
No reaction |
Si |
Slight reaction when fused |
Ge |
No reaction at 900º Celsius |
Mo, W |
No reaction |
Oxide |
Al2O3 |
Gradual reaction over 900º Celsius |
CaO |
Reaction over 900º Celsius |
CuO |
Reaction over 800º Celsius |
Fe2O3 |
Reaction over 900º Celsius |
PbO |
Intense reaction when fused |
MgO |
Slight reaction at 900º Celsius |
ZnO |
Reaction over 420º Celsius |
Gas |
CO, SO2 |
No reaction |
N2, O2 |
No reaction |
Cl2 |
No reaction |
F2 |
No reaction with dried gases under 300º Celsius |
H2 |
No reaction |
HCl |
No reaction |
Salt |
BaCl2 |
Reaction when fused |
BaSO4 |
Reaction over 700º Celsius |
CaCl2 |
Slight reaction when fused at 800º Celsius |
KCl |
Acceleration of devitrification at high temperature |
KF |
Intense reaction when fused |
NaCl |
Reaction visually recognized over 800º Celsius |
Na2SO4 |
No reaction |
Also available are the ES series and ED series of silica glass for optical materials. Either of them is synthetic silica glass made from high-purity SiCl4 having almost no impurities, foam or foreign materials contained, and has the excellent optical transparency in wide range of wavelength.
Optical Properties of Major Optical Grade Silica Glass Material
Grade |
Striae*1 |
Homogeneity*2 Δn(x10-6) within clear aperture |
Strain (nm/cm) |
Excimer Durability |
Applicable Wavelength*3 (nm) |
ES |
N/A |
N/A |
1 ~ 20 |
N/A |
180 ~ 2,100 |
ESL-1 |
1D |
3 ~ 10 (CA: φ300 mm) |
1 ~ 10 |
N/A |
180 ~ 2,100 |
ESL-1000 |
1D |
3 ~ 10 (CA: φ300 mm) |
1 ~ 10 |
Negotiable*4 |
180 ~ 2,100 |
ESL-2 |
3D |
< 10 (CA: φ300 mm) |
1 ~ 10 |
N/A |
180 ~ 2,100 |
ESL-2000 |
3D |
< 10 (CA: φ300 mm) |
1 ~ 10 |
Negotiable*4 |
180 ~ 2,100 |
ED-H |
3D |
5 ~ 10 (CA: φ180 mm) |
1 ~ 10 |
N/A |
170 ~ 2,600 |
ED-C |
N/A |
N/A |
1 ~ 10 |
N/A |
180 ~ 3,400 |
(Typical values. Not guaranteed)
|
*1: Striae specification is defined as follows: 1D: 1 direction free 3D: 3 direction free |
*2: Homogeneity means refractive index homogeneity and is expressed as Δn(PV) within effective area. |
*3: Applicable wavelength is defined as the wavelength range where external transmittance is more than 80%/cm. |
*4: Excimer durability is specified with Tosoh SGM's KrF and ArF excimer laser damage tests. |
Spectral Transmission of Major Optical Grade Silica Glass Material
Silica glass has specific properties which cannot be seen in other materials. For example, rigidity, pulling strength, bending strength and the like rise with a temperature rise, and culminate at from 800 degree C to 1,000 degree C, and suddenly decrease at the temperature exceeding such specified temperatures.
Physical Properties of Major Silica Glass Material
|
Item |
Unit |
ES*1 |
ED-C |
ED-H |
N, NP |
HR, HRP |
S |
OP-1,3 |
OP-3HD |
Mechanical
|
Density |
g / cm3 |
2.2 |
2.2 |
2.2 |
2.2 |
2.2 |
2.2 |
2.02 |
2.1 |
Young's Modulus |
GPa |
74 |
74 |
74 |
74 |
74 |
74 |
- |
- |
Shear Modulus |
GPa |
31 |
31 |
31 |
31 |
31 |
31 |
- |
- |
Poisson's Ratio |
|
0.18 |
0.18 |
0.18 |
0.17 |
0.17 |
0.17 |
- |
- |
Bending Strength*2 |
MPa |
65 ~ 95 |
65 ~ 95 |
65 ~ 95 |
65 ~ 95 |
65 ~ 95 |
65 ~ 95 |
42 ~ 67 |
42 ~ 67 |
Compressive Strength |
MPa |
1,130 |
1,130 |
1,130 |
1,130 |
1,130 |
1,130 |
- |
- |
Tensile Strength*2 |
MPa |
49 |
49 |
49 |
49 |
49 |
49 |
- |
- |
Torsion Strength |
MPa |
29 |
29 |
29 |
29 |
29 |
29 |
- |
- |
Vickers Hardness |
MPa |
8,900 |
8,900 |
8,900 |
8,900 |
8,900 |
8,900 |
8,900 |
8,900 |
Thermal |
Strain Point (n=1014.5) |
ºC |
980 |
980 |
1,090 |
1,080 |
1,120 |
1,070 |
1,070 |
1,070 |
Annealing Point (n=1013) |
ºC |
1,080 |
1,080 |
1,190 |
1,180 |
1,220 |
1,170 |
1,170 |
1,170 |
Softening Point (n=107.6)*3 |
ºC |
(1,720) |
(1,720) |
(1,720) |
(1,720) |
(1,720) |
(1,720) |
(1,720) |
(1,720) |
Coefficient of Thermal Expansion 30 ~ 600º C |
x10-7 / ºC |
5.8*4 |
5.8*4 |
5.8*4 |
5.7 |
5.9 |
5.7 |
6.4 |
6.4 |
Specific Heat 20º C |
J / kg • K |
749 |
749 |
749 |
749 |
749 |
749 |
749 |
749 |
Thermal Diffusivity 19º C |
x10-7m2 / s |
8.5 |
8.5 |
8.5 |
8.3 |
8.3 |
8.3 |
8.4 |
8.5 |
Thermal Conductivity 19º C |
W / mK |
1.38 |
1.38 |
1.38 |
1.38 |
1.38 |
1.38 |
1.24 |
1.33 |
Viscosity (logn) 1,200º C |
Poise |
11.4 |
11.4 |
13.0 |
12.7 |
12.18 |
12.5 |
12.6 |
12.6 |
Electrical |
Dielectric Constant 500 MHz |
|
3.9 |
3.9 |
3.9 |
3.9 |
3.9 |
3.9 |
3.7 |
3.8 |
Dielectric Loss 500 MHz |
x10-3 |
< 1 |
< 1 |
< 1 |
< 1 |
< 1 |
< 1 |
< 1 |
< 1 |
Resistivity 25º C |
Ω |
5x1015 |
8x1015 |
8x1015 |
3x1015 |
8x1015 |
4x1015 |
- |
- |
Volume Resistivity 25º C |
Ω • cm |
1x1017 |
1x1017 |
1x1017 |
5x1016 |
1x1017 |
7x1016 |
- |
- |
Dielectric Breakdown 50Hz, 20º C |
V/mm |
- |
- |
- |
32,000 |
32,000 |
32,000 |
25,500 |
- |
|
(Typical values. Not guaranteed) |
*1: Properties of ESL-1, ESL-2, ESL-1000 and ESL-2000 is the same as ES. *2: Bending and Tensile strengths are affected by surface conditions. |
*3: Estimate from extrapolation. |
*4: Average values at 30~200º C |
NOTE: Unless otherwise stated, all values represent typical data at 25º C |